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熱噴涂設備-噴鋅機-噴鋁機

 

噴塑機械設備型號

熱噴(pen)漆機器(噴(pen)鋅(xin)機,噴(pen)鋁機,噴(pen)鋅(xin)鋁不(bu)銹鋼機)系列(lie)作(zuo)品

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴漆全系列(lie)時:以某一種(zhong)熱原將(jiang)噴漆文(wen)件(數(shu)據(ju)線或(huo)粉材)調溫,加熱的(de)文(wen)件養(yang)成熔融或(huo)半熔融的(de)狀(zhuang)態的(de)粒子,這類粒子以再壓縮自然空氣為推力(li)以必然的(de)訪問速度沖撞(zhuang)并(bing)確立沉(chen)積在基人體(ti)體(ti)上(shang),養(yang)成享(xiang)有必然特質的(de)噴漆層。

·以給(gei)出主軸的(de)(de)有差異(yi),可有燒(shao)法和電(dian)加熱法。兩者涉及燒(shao)火花靜(jing)電(dian)粉末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)、暴炸靜(jing)電(dian)粉末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)及極速火花靜(jing)電(dian)粉末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)(HVOF);后面包涵電(dian)孤(gu)涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)料(liao)及等(deng)(deng)陰亞鐵(tie)鋁離(li)子(zi)涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)料(liao)(又(you)分(fen)過(guo)熱蒸汽(qi)等(deng)(deng)陰亞鐵(tie)鋁離(li)子(zi)涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)料(liao)與(yu)水穩等(deng)(deng)陰亞鐵(tie)鋁離(li)子(zi)涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)料(liao))。涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)料(liao)工(gong)藝流程對納(na)米涂(tu)(tu)層生(sheng)成重點危害的(de)(de)是涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)料(liao)氣溫(wen)(要(yao)嚴(yan)的(de)(de)說,是溶滴打(da)擊基(ji)軀(qu)干部面時的(de)(de)氣溫(wen))和溶滴打(da)擊外表的(de)(de)運(yun)行速度。

·斯特爾熱靜電(dian)(dian)粉末噴塑程序首要代替(ti)塔桿(gan)、燈桿(gan)、鐵路橋(qiao)梁、水閘們、船運等結構類型件大戶型面(mian)積機(ji)制化防(fang)腐蝕及造紙廠烘缸、設計印(yin)刷輥、曲(qu)軸等軸類零件的外表(biao)劃痕(hen)的靜電(dian)(dian)粉末噴塑消(xiao)除,還適(shi)代替(ti)電(dian)(dian)容器、電(dian)(dian)瓷業(ye)內(nei)的電(dian)(dian)極片(pian)靜電(dian)(dian)粉末噴塑等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

表層(ceng)效果(guo) Coating function

法(fa)律規(gui)定瑞典F.N.LONGO對熱噴涂工藝(yi)表層(ceng)的進行(xing)分(fen)類(lei)的辦法(fa),表層(ceng)按功能性可分(fen)為(wei):

1、耐磨性能損涂膜(mo)(mo)。屬于抗粘有損壞(huai)(huai)、的表面疲勞度損壞(huai)(huai)涂膜(mo)(mo)和耐沖濁涂膜(mo)(mo)。這當中有點狀態都有抗超(chao)高溫(<538C)有損壞(huai)(huai)和抗炎(yan)熱(538~843C)損耗鋁層之分。

2、耐熱抗鈍(dun)化納(na)米表層。這類納(na)米表層分為(wei)室溫全過程(中(zhong)僅有(you)鈍(dun)化氣休、被(bei)酸性氣休、超過843℃的(de)沖蝕及熱障)和熔(rong)融(rong)(rong)廢金屬(shu)具體步驟(這之中(zhong)有(you)熔(rong)融(rong)(rong)鋅、熔(rong)融(rong)(rong)鋁(lv)、熔(rong)融(rong)(rong)鐵和鋼、熔(rong)融(rong)(rong)銅)所(suo)廣泛應用的(de)涂膜(mo)。

3、抗包氣和浸漬(zi)耐(nai)耐(nai)防(fang)灼(zhuo)傷不銹鋼(gang)(gang)涂膜(mo)。包氣耐(nai)耐(nai)防(fang)灼(zhuo)傷不銹鋼(gang)(gang)分為(wei)工(gong)業品(pin)環(huan)境、鹽(yan)性環(huan)境、田野環(huan)境等構成的耐(nai)耐(nai)防(fang)灼(zhuo)傷不銹鋼(gang)(gang);浸漬(zi)耐(nai)耐(nai)防(fang)灼(zhuo)傷不銹鋼(gang)(gang)分為(wei)直飲惠(hui)陽、非(fei)直飲惠(hui)陽、熱惠(hui)陽、建議使用淡鹽(yan)水(shui)配合、化(hua)學式和肉制品(pin)代(dai)加(jia)工(gong)等構成的耐(nai)耐(nai)防(fang)灼(zhuo)傷不銹鋼(gang)(gang)。

4、電(dian)(dian)導和功率電(dian)(dian)阻器(qi)鋁(lv)層。此種鋁(lv)層中用(yong)電(dian)(dian)導、功率電(dian)(dian)阻器(qi)和禁(jin)掉。

5、還原(yuan)尺寸大小納(na)米耐(nai)磨涂層。這種納(na)米耐(nai)磨涂層廣(guang)泛用于鐵基(可銑(xian)削與可銑(xian)削的(de)冷軋鋼(gang)和耐(nai)蝕(shi)鋼(gang))和有色板塊(kuai)金(jin)屬制(鎳、鈷、銅(tong)、鋁、鈦及你們(men)的(de)碳素(su)鋼(gang))產品。

6、機械(xie)廠零件(jian)腐蝕痕跡抑制金屬鍍層。這類金屬鍍層可磨。

7、耐(nai)耐(nai)耐(nai)浸蝕(shi)物質(zhi)氧化涂覆。耐(nai)耐(nai)浸蝕(shi)物質(zhi)氧化包擴多(duo)(duo)種(zhong)(zhong)多(duo)(duo)樣(yang)酸、堿、鹽,多(duo)(duo)種(zhong)(zhong)多(duo)(duo)樣(yang)三(san)聚氰胺(an)樹脂物和(he)多(duo)(duo)種(zhong)(zhong)多(duo)(duo)樣(yang)有(you)機物耐(nai)耐(nai)浸蝕(shi)物質(zhi)媒質(zhi)的氧化。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴涂料機款型

物料特別 Product features

高公路弧光噴漆(qi)機你不(bu)是我集團公司發明設(she)計規劃的一(yi)些類產(chan)(chan)品(pin)。它是以電(dian)所產(chan)(chan)生弧光為電(dian)熱鍋爐,將(jiang)金(jin)屬(shu)絲融化(hua),以解壓縮(suo)環境參與做霧化(hua)及急冷,將(jiang)需噴漆(qi)用金(jin)屬(shu)絲吹(chui)成微細顆料,高公路噴向由預治理(li)產(chan)(chan)品(pin)工件漆(qi)層(ceng),收獲很好涂覆。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

應用范疇 Applicable scope

1. 電力鐵塔、橋面、水閥門、船泊等(deng)鋼組成(cheng)部(bu)分噴鋅噴鋁抗腐(fu)蝕(shi)。

2. 造紙(zhi)行業烘缸、印刷廠輥、曲軸(zhou)等工件產品(pin)接觸面損壞的噴(pen)漆修整(zheng)。

3. 電(dian)容(電(dian)容器(qi))、電(dian)瓷制造(zao)行業(ye)的金(jin)屬電(dian)極噴涂工藝(yi)等(deng)。

4. 生(sheng)物質鍋爐四管、制粉機(ji)系統(生(sheng)產(chan)的風機(ji)葉(xie)片及蝸殼)、滾筒、烘(hong)缸、軸類、沖壓模(mo)具等防磨防腐蝕(shi)涂裝(zhuang)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

廣州(zhou)POS機尺寸(cun)Model

STR-400

STR-400A

STR-250-D

設置電(dian)壓電(dian)流(liu)Input voltage

3相AC380V、50Hz

效率的輸出效率Rated output power

18kw

13kw

7kw

固定(ding)電流值Rated current

400A

300A

250A

輸入電(dian)壓降Output voltage

21~45V

18~42V

14~36V

 

負載電(dian)阻(zu)率Load rate

60%

電壓值緩解級(ji)數Voltage regulation series

粗、細調各3檔、共9檔

外形大(da)小Envelop dimensions

600×460×850

總重Weight

215kg

195kg

140kg

隔熱定(ding)級Insulation class

E

 

注意(yi)技(ji)巧(qiao)規格 Main technical parameters

噴涂料原材料

Spray materials

線纜內直徑

Wire diameter(mm)

選用工作上電壓電流

Common working current(A)

負載電流電壓

load voltage(V)

常用環境帽公稱直徑

Choose air hat caliber(mm)

噴砂工作效率

Spraying efficiency(kg/h)

鋅(xin)絲(si)Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高(gao)碳(tan)鋼(gang)板絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不透鋼條Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅(xin)鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合(he)金屬絲(si) Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)系(xi)(xi)統由穩定電(dian)孤焊接噴(pen)槍、電(dian)孤焊接噴(pen)砂電(dian)源適(shi)配器(qi)組合成。另需智能化系(xi)(xi)統:氣流進行冰(bing)柜壓縮機、氣流機油濾清(qing)器(qi)、放(fang)絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣體負壓

Air pressure

設置電源線

Input power

讀取熱效率

Output power

輸出精度負載電流

Load voltage output

電原總重

Power weight

懂得調整相電壓

Adjusting voltage

>0.5Mpa

380V(380V)50HZ

16KW

18-44V

178kg

0-24V

 

采(cai)取一體化式電機控制系統(tong)氣、電電開關,方法更利于,可(ke)達到長相(xiang)應登高操(cao)作。

粒子束飛(fei)行器時速達420m/s不(bu)低(di)于。

徑向氣(qi)團線(xian)速度達600m/s。

鋁層的(de)堆積率不超(chao)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍載重量

Gun weight

自然空氣壓為

Air pressure

氣體消耗掉量

Air consumption

送絲的引力

Send silk gravity

調速器超范圍

Speed range

錄入輸出功率

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速調壓

≤24V(直流電(dian)壓(ya))

 

噴涂料儀器全系列

1、弧光粉末噴涂(tu)機其(qi)主要代替鋼成分的大規模防腐(fu)材料及受到(dao)磨損或處(chu)理(li)錯誤的機械部件外層清理(li)和化學合成濾(lv)波電容導電鍍層等。

2、最(zui)主(zhu)要靜電噴涂產品:鋅、鋁(lv)等。

3、按照各種不同工(gong)(gong)(gong)程(cheng)的條件(jian)的加工(gong)(gong)(gong)應(ying)該(gai),該(gai)電孤噴槍可穩定在機(ji)器上對技巧的大工(gong)(gong)(gong)件(jian)的做噴涂工(gong)(gong)(gong)藝(yi)。

4、適于拉式焊弧(hu)(hu)噴槍(qiang)(qiang),推式焊弧(hu)(hu)噴槍(qiang)(qiang)也導(dao)致用(yong)。

5、該(gai)電源開關將噴槍工作抑制、送絲可控硅調壓、甲烷氣體(ti)管道(dao)閥門(men)集渾身是好的(de)脈沖噴噴漆儀器。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電噴塑:
脈沖電子線靜電靜電靜電噴涂都是項組合了焊加工過程的很簡單性和輕便性的熱靜電靜電靜電噴涂技能,這一項發芽勢的外單單從表面辦理技能實計上可不就能夠在其余的地點方便簡潔地適用。另一,脈沖靜電靜電靜電噴涂體系的給料機學習能力使之可不就能夠比較好地應運于大空間外單單從表面辦理場所,,列如大規模建筑施工的鋼的結構和大規模輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
脈沖焊接線纜熱粉末噴涂料料將線纜徹底消除熔解、做霧化,并將液滴噴灑于出到軸類零件外觀。該生產技術食用脈沖焊接燒水,而非是食用氧-助燃劑燃燒的火焰煤氣不銹鋼。在的兩股軟件系統里,脈沖焊接激活兩人填裝了需粉末噴涂料料成分的線纜反相極頭,線纜的穿插點同時精確定位在縮小室內空氣噴灑于出頭右前方,當脈沖焊接引發的發熱量熔解線纜,噴灑于出頭將熔融液滴淋到軸類零件外觀。機給料機器將幾種線纜持續保持送進 保障脈沖焊接粉末噴涂料料和煤氣相關材料的供應者。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各方面產品零件加固、防銹的產品。為防范產品零件外表的鈍化,往常常見都用到漆面養護等,其防銹周期常見在3-5年,以至于需往往性實施搶修、養護等,要耗不少人物力資源。現用到產品零件外表噴砂后噴鋅、再環氧瀝青漆加工工藝類推養護等,防銹周期可達到30年上沒有養護等。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。